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UPSI's Test and Survey Package
Standard Screen Analysis
& Moisture Content
Water, Sludge and Acid are three of the most destructive
agents in your transformer. These contaminants can affect not
only the oil, but the paper insulation & windings. Water
& acid can cause premature paper degradation shortening
transformer life. Sludge can cause severe overheating and
transformer failure.
Tests Include:
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Dielectric Strength
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ASTM D877 & D1816
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Neutralization Number (Acid)
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ASTM D974
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Interfacial Tension (IFT)
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ASTM D971
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Color
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ASTM D1500
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Visual
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ASTM D1524
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Specific Gravity
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ASTM D1298
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Moisture Content (Karl Fischer)
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ASTM D1533
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Dissolved Gas Analysis
(D3612)
This test measures the combustible and non-combustible gases
dissolved in the insulating fluid. It can indicate arcing,
overheating, insulation deterioration or electrolysis of water.
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Hydrogen
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H2
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Carbon Monoxide
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CO
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Methane
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CH4
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Carbon Dioxide
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C02
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Ethylene
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C2H4
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Nitrogen
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N2
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Ethane
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C2H6
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Oxygen
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02
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Acetylene
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C2H2
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Power Factor Testing
(D924)
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at 25oC
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at 100oC
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Metals in Oil (ICP)
Metal in oil is a diagnostic tool for determining the
location of an incipient fault in transformers, regulators and
tap changers. Evaluation of metal type and dissolved gas
analysis results may assist in locating the problem.
Inhibitor Content
(D4768)
Inhibitor slows the natural decay of mineral oil. Proper
levels of inhibitor can prevent damage to your transformer
insulating system. UPSI analyzes for both DBPC and
DBP inhibitors.
PCB Testing
(D4059)
Gas Chromatography is used to determine each
Aroclor®
type of PCB as well as the total PCB concentration present in
the insulating fluid. Results are reported in ppm allowing for
appropriate record keeping, reporting, handling and disposal of
fluid and electrical apparatus per EPA guidelines.
Furan Analysis
(D5837)
Furan testing determines the quantity of furans present in
insulating fluids. Furan trending can aid in determining the
aging rate of the paper insulation caused by degradation of the
cellulose.
Other Tests
Viscosity (D445)
Fire Point (D92)
Flash Point (D92)
Pour Point (D97)
Refractive
Index (D1807)
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